{"id":144,"date":"2017-06-15T14:09:16","date_gmt":"2017-06-15T12:09:16","guid":{"rendered":"http:\/\/smartpunchen.de\/blog\/?p=144"},"modified":"2019-06-25T09:57:06","modified_gmt":"2019-06-25T07:57:06","slug":"die-bearbeitung-als-teil-des-digitalisierungsprozesses","status":"publish","type":"post","link":"https:\/\/smartpunchen.de\/blog\/die-bearbeitung-als-teil-des-digitalisierungsprozesses\/","title":{"rendered":"Der Digitalisierungsproze\u00df"},"content":{"rendered":"<h2><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">The editing as part of the digitization process<\/span><\/span><\/h2>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Sometimes 10 puncher sit on the same project and accordingly you also get 10 different results of a digitization that is based largely on artistic interpretation. <\/span><\/span><\/span><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">However, everyone agrees that machining problems are always part of the embroidery process. <\/span><span style=\"vertical-align: inherit;\">Here we are only talking about &#8222;quality&#8220; questions or problems, not about the artistic interpretation.\u00a0<\/span><\/span><\/span><\/p>\n<h3><strong><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">So why is the editing of a logo part of the production process?<\/span><\/span><\/strong><\/h3>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"><a href=\"https:\/\/smartpunchen.de\/Stickdateien\">Embroidery<\/a> designs are known to be a bit tricky due to many factors. <\/span><span style=\"vertical-align: inherit;\">These are sometimes not obvious to the punchers until the logo is then embroidered. <\/span><span style=\"vertical-align: inherit;\">This means that even the best, designed program has to be adapted to unexpected circumstances.<\/span><\/span><\/span><\/p>\n<h3><strong><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Factors that can influence a design:<\/span><\/span><\/strong><\/h3>\n<p><b><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Material \/ Fabric The design sewn on &#8211; <\/span><\/span><\/b><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">unfortunately we do not always have all the fabrics available in the market. <\/span><span style=\"vertical-align: inherit;\">The nature of the fabric plays an important role and can dramatically affect the quality of an embroidery. <\/span><span style=\"vertical-align: inherit;\">This is most noticeable in materials that have a large expansion (like the new moisture wicking performance materials).<\/span><\/span><\/span><\/p>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">These can not be stretched, like a wide cloth, dress or T-shirt.\u00a0<\/span><\/span><\/span><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">It is important for us to know which material is used. <\/span><span style=\"vertical-align: inherit;\">Otherwise, we use the &#8222;general&#8220; settings for a wide range of tissue properties. <\/span><span style=\"vertical-align: inherit;\">And as you may have expected, this does not always work and changes are required.<\/span><\/span><\/p>\n<h4><b style=\"font-size: 1.125rem;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Hats Programming &#8211; <\/span><\/span><\/b><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">If we (or other punks) are not exactly the same hat you are; <\/span><span style=\"vertical-align: inherit;\">we work with the exact same frame system:<\/span><\/span><\/span><\/h4>\n<ul>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">in the same mechanical state<\/span><\/span><\/span><\/li>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">the same speed and<\/span><\/span><\/span><\/li>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">the same tension. <\/span><\/span><\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Hats are very hard to embroider and digitize. <\/span><span style=\"vertical-align: inherit;\">Therefore\u00a0 <\/span><\/span><\/span><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">, a fine adjustment necessary for the program should be made.\u00a0<\/span><\/span><\/span><\/p>\n<p><b style=\"font-size: 1.125rem;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">The right kind and the use of back &#8211;<\/span><\/span><\/b><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> A big\u00a0 <\/span><\/span><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">mistake is that material does not stabilize properly. <\/span><span style=\"vertical-align: inherit;\">Some have even used plastic bags as carrier material. <\/span><span style=\"vertical-align: inherit;\">It is extremely important to use and use the right substrate.<\/span><\/span><\/span><\/p>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Never use two different backing materials. <\/span><span style=\"vertical-align: inherit;\">Instead of using two layers of a light carrier, use a heavier carrier. <\/span><span style=\"vertical-align: inherit;\">Certainly, the more robust carriers are a little more expensive, but not twice as expensive.<\/span><\/span><\/span><\/p>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">It&#8217;s alright, if you do not want to stock up on more than 20 different types of underlay, you do not need it either. <\/span><span style=\"vertical-align: inherit;\">As a minimum, however, you should have a 4th middleweight tear off flap, one light, medium and one heavy. <\/span><span style=\"vertical-align: inherit;\">There are also a lot of other special backings, but that&#8217;s a completely different topic.<\/span><\/span><\/span><\/p>\n<h4><span style=\"font-weight: 400;\"><strong><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">What else? <\/span><\/span><\/strong><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">&#8211; You should always clamp 100% of the substrate in the frame. <\/span><span style=\"vertical-align: inherit;\">You will not stabilize a garment if you have a 5 inch hoop that clamps a three inch strip over the middle of the stirrup.\u00a0<\/span><\/span><\/span><\/h4>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">The worst thing is <\/span><\/span><\/span><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">not to rip the back at all and then just push it under the tires.\u00a0<\/span><\/span><\/span><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">And not all products need a carrier (eg nylon bag). <\/span><\/span><strong><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">The reason for using a carrier is that the tip material is stabilized.<\/span><\/span><\/strong><\/span><\/p>\n<h3><strong><i><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">A few basic rules to note:<\/span><\/span><\/i><\/strong><\/h3>\n<ol>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> There is no such thing as a single carrier for all eventualities.<\/span><\/span><\/span><\/li>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> In general, it means: the less the upper material stretches, the lighter the backing material.<\/span><\/span><\/span><\/li>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> Filled designs typically require a heavier backing to support the top embroidery.<\/span><\/span><\/span><\/li>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> Lighter fabrics require lighter straps, but this needs to be balanced with the design features.<\/span><\/span><\/span><\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Mostly a design on a knit shirt needs to be programmed specifically for the material <\/span><\/span><\/span><span style=\"vertical-align: inherit;\"><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\">to achieve <\/span><\/span><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\">the desired <\/span><\/span><\/span><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">result.\u00a0<\/span><\/span><\/span><\/p>\n<p><b><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Tension &#8211; <\/span><\/span><\/b><span style=\"vertical-align: inherit;\"><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\">The operator controls the thread <\/span><\/span><b><span style=\"vertical-align: inherit;\">tension <\/span><\/b><\/span><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">on the machine. <\/span><span style=\"vertical-align: inherit;\">If the thread tension is issued, one has a bad stick quality. <\/span><span style=\"vertical-align: inherit;\">Bad settings can trigger a number of problems:<\/span><\/span><\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">bad filling<\/span><\/span><\/span><\/li>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">no good borders<\/span><\/span><\/span><\/li>\n<li><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Yarn breaks and a few other unpleasant things.<\/span><\/span><\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">A bad digitization can cause a lot of problems and lead to twisting of the thread (99.99% due to poor tension) and broken needles. <\/span><\/span><em><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Broken needles<\/span><\/span><\/em><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> are usually the result of a number of other problems. <\/span><span style=\"vertical-align: inherit;\">It happens if you do not pay attention to the settings. <\/span><span style=\"vertical-align: inherit;\">The needle breaks with us, if an embroidery file is very bad.\u00a0<\/span><\/span><\/span><\/p>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">If the needle always breaks at the exact same spot on ALL stick heads (not just one), then it will certainly be due to the <a href=\"https:\/\/smartpunchen.de\/Stickdateien\">embroidery<\/a> file. <\/span><span style=\"vertical-align: inherit;\">If only a particular head of a needle breaks on a multi-head machine, then it is almost certainly a mechanical problem.<\/span><\/span><\/span><\/p>\n<ul>\n<li><b><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Machine Maintenance &#8211; <\/span><\/span><\/b><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Poorly maintained machines produce bad embroidery. <\/span><span style=\"vertical-align: inherit;\">Our machines comply with the latest standards and run 24 hours a day, 6 days a week. <\/span><span style=\"vertical-align: inherit;\">The machines are new and produce excellent results.<\/span><\/span><\/span><\/li>\n<li><strong><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Operator Ability <\/span><\/span><\/strong><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">&#8211; Poorly trained operators produce bad embroidery, no matter how well a design is digitized. <\/span><span style=\"vertical-align: inherit;\">It is up to the operator to make the right decisions in this regard, and it is up to us, as entrepreneurs, to properly train our employees.<\/span><\/span><\/span><\/li>\n<li><strong><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Superior embroidery <\/span><\/span><\/strong><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">requires <\/span><\/span><\/span><i><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">superior<\/span><\/span><\/span><\/i><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> digitizing. <\/span><span style=\"vertical-align: inherit;\">Each embroidery project is different and the technique (digitizing) should be adapted accordingly. <\/span><span style=\"vertical-align: inherit;\">(Fabric, machine, carrier, etc.). <\/span><\/span><a href=\"https:\/\/smartpunchen.de\/Stickdateien.php\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">SmartPunchen<\/span><\/span><\/a><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> does not calculate this type of change. <\/span><span style=\"vertical-align: inherit;\">The only thing to keep in mind is that editing is part of the digitization and production process.<\/span><\/span><\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">If you have questions or suggestions for a blog topic, just write us a message to <\/span><\/span><\/span><a href=\"mailto:bestellung@smartpunchen.de\"><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">order@smartpunchen.de<\/span><\/span><\/span><\/a><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> \u00a0or <\/span><a href=\"mailto:bestellung@smartpunchen.de\"><span style=\"font-weight: 400;\"><span style=\"vertical-align: inherit;\">just<\/span><\/span><\/a><span style=\"vertical-align: inherit;\"> try us out. <\/span><\/span><a href=\"https:\/\/smartpunchen.de\/Stickdateien.php\"><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\">Smartpunchen<\/span><\/span><\/a><span style=\"vertical-align: inherit;\"><span style=\"vertical-align: inherit;\"> offers advance to implement a logo completely free of charge. <\/span><span style=\"vertical-align: inherit;\">So you have the opportunity to test us once.<\/span><\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The editing as part of the digitization process Sometimes 10 puncher sit on the same project and accordingly you also<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[1],"tags":[6,7,4,5],"_links":{"self":[{"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/posts\/144"}],"collection":[{"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/comments?post=144"}],"version-history":[{"count":5,"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/posts\/144\/revisions"}],"predecessor-version":[{"id":357,"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/posts\/144\/revisions\/357"}],"wp:attachment":[{"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/media?parent=144"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/categories?post=144"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/smartpunchen.de\/blog\/wp-json\/wp\/v2\/tags?post=144"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}